Digitization forms the basis for process optimization in production systems: First, machine data from decentralized, distributed systems must be collected across locations in order to analyze and ultimately optimize these systems over the course of time. The pre-wired WAGO IoT Box is used to quickly and easily implement solutions for individual machine requirements.
It also offers simple, cost-effective, system-specific expansion with I/O modules. This has the advantage that data such as production quantities, reject quantities or setup quantities can be recorded directly at the machine. In addition, open IT interfaces to existing ERP systems are available for users. The firewall integrated into the device, along with comprehensive cybersecurity protocols, ensure integration into existing systems – so-called brownfield projects. Depending on the project requirements, the system operator receives all the necessary information about the correct production process directly at the machine via a WAGO Touch Panel. Advanced functions, such as scanning the correctly installed tool or the material for the current job order, can be implemented via standardized IEC 61131.3 logic, allowing process optimization at the machine level.
Cloud connectivity is also an advantage for companies with production sites around the world. Customized dashboards not only allow greater transparency, but also provide current production status information. This allows early detection of malfunctions or anomalies.