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Consumption Billing in Compliance with Calibration Law

29 March 2023
Watt-Hour Precision

Anyone who pays for energy wants to know exactly how much has been supplied and at what price. This is nothing new; however, in times of rising energy costs, it has become more important. In addition, both e-mobility and the increase in the renewable energy being fed into the national grid system have made consumption billing in compliance with calibration law a much more demanding challenge. WAGO energy meters are well equipped for all tasks in the building and industrial sectors.

At a Glance:

  • Use of energy meters for legally compliant consumption billing
  • Numerous interfaces offer maximum flexibility
  • Cloud connection allows easy energy management

As long as car manufacturers provide their customers with free electricity via their own charging infrastructures, kilowatt-hour precision in billing won’t be users’ top priority. No one looks a gift horse in the mouth, and no one looks too hard at prices or precise consumption data. But as soon as consumers have to pay for that energy, their behavior changes. Therefore, charging stations in Germany need meters that comply with calibration law. This applies not only to charging stations for e-vehicles, but also to network feed-in of solar energy and sub-metering contracts, such as are found in retail – wherever providers bill for energy, suitable meters need to be used. This is the only way to guarantee that the consumption billing complies with the law.

The basis for this is MID Directive 2014/32/EU. The so-called Measuring Instruments Directive (MID) is a European Union regulation intended to harmonize many aspects of legal metrology in all EU countries. It applies throughout the EU to all types of measuring instruments: from water meters, to electrical energy meters, to scales and taxi meters. The MID sets basic performance standards for measuring instruments, sets requirements that apply up to initial commissioning and governs manufacturers’ obligations. In addition to compliance with calibration law, WAGO’s energy meters with MID certification offer other benefits, which can be demonstrated by four example applications.

Infobox: WAGO Energy Meters (MID)

There are two basic versions of the energy meters suitable for consumption billing: direct meters for currents up to 65 A and transformer-operated meters for 1 A or 5 A signals, which allow measurement of currents up to several thousand amps. Users of both device variants benefit from a very narrow installation width: 72 mm (corresponding to four division units – DU) for the transformer-operated meters and only 35 mm (corresponding to two DU) for the direct measurement version. In addition to the values for active and reactive power, the energy meters also record the mains frequency, current, voltage and power for all phases. With the help of push-in CAGE CLAMP® connection technology, all conductor types, e.g., fine-stranded conductors up to 25 mm2, can be easily connected. In addition to safe wiring, this also saves time during installation. The devices have a wide variety of communication capabilities: Each has an M-Bus interface, a Modbus® interface and two S0 interfaces. They can be operated either via touch-sensitive controls located under the illuminated full-format display or conveniently connected via Bluetooth® using a free app.

There are two versions of WAGO energy meters: direct meters for currents up to 65 A and transformer-operated meters for 1 A or 5 A signals, which allow measurement of currents up to several thousand amps.

Use in Charging Stations or Wallboxes

WAGO energy meters can be used for AC charging systems. The measured values are forwarded to the higher-level controller via the integrated interfaces – M-Bus, Modbus® and two S0 interfaces. This gives manufacturers of charging stations and wallboxes maximum flexibility, since all these interfaces can be operated with one universal MID meter series.

The Bluetooth® interface is especially beneficial: Using the free WAGO Energy Meter Configurator app makes it easy to both read out data from the energy meters and configure them. Therefore, a default configuration can be easily transferred to each additional device. The energy meter has multiple configurable inputs and thus offers billing according to four different rates, which is of particular interest for use in charging infrastructure systems. For example, this can be used to bill energy separately for the company’s own vehicles and external vehicles.

The communication capabilities of the devices are diverse: one M-Bus, one Modbus® and two S0 interfaces are available.

Perfect Billing for (Sub)Tenants

WAGO energy meters are also suitable for value-added applications in the retail sector. The devices provide fast, reliable information about energy values in shop-in-shop applications. Where multiple entities use one retail space – for example, when a supermarket incorporates an independent bakery, or a shopping center contains brand stores – energy values need to be allocated precisely. In addition, the energy meters can be easily connected to WAGO Energy Data Management. This make the billing easier and more transparent and also helps conserve energy. Systematically capturing all types of energy and the associated loads and putting the data in the corresponding context also requires a WAGO PFC200 Controller and a software license in addition to the energy meter. The software automatically detects different signals from the connected meters and sensors, making them available to additional energy analysis tools via simple parameter settings. The system can be made ready to use quite quickly, requires no further installation or programming and allows a detailed energy data evaluation, from which users can derive specific efficiency measures.

But comprehensive energy monitoring is possible even using only the energy meter with MID certification. Thanks to continuous capture of energy values and standard measurement values and the ability to retrieve reports via Bluetooth®, shops and subtenants can also get detailed analysis reports, and billing can be carried out from a central location. Compliance with calibration law ensures that the data is precise down to the kilowatt-hour.

Use of the energy meter with MID certification allows comprehensive energy monitoring.

Smart Meters for Supply and Consumption

The WAGO energy meters with MID certification feature four-quadrant metering. This allows active and reactive power to be recorded and supply to be distinguished from consumption. Using only one meter, customers get precise information on both the amount of electricity supplied – for example, from solar or wind systems – and the power consumed. These energy meters are optimal for electrical billing, which has to meet legal requirements that set different payment rates and take both consumption and supply into consideration. For industrial wind farms, the ease of connecting the calibrated meters to a higher level WAGO Energy Data Management system is especially beneficial. This allows modular recording of energy and process data and features an integrated visualization for a comprehensive overview of the energy flows.

The energy meters can be used in a wide variety of applications. The readout of the measured values and the connection to the cloud allow easy energy management.

Transformer Connection – Ideal for High Currents or Retrofits

The WAGO energy meters with transformer connection can be combined with plug-in current transformers, Rogowski coils, split-core current transformers and voltage taps for insulated conductors. They follow module D of the conformity assessment procedure. The quick-mount kit makes installation quick and inexpensive. The transformer-operated meter is especially useful for retrofitting existing systems, e.g., production equipment or power distribution stations, because the wiring process for the retrofit is very easy. This design variant accommodates currents up to several thousand amps.

Easy screwless connection, powerful communication capability and wireless readout and configuration via app – these are just a few of the WAGO energy meter’s impressive features. In addition, MID compliance per Directive 2014/32/EU makes them an ideal partner for consumption billing.

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