Automation Technology

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The PFC200 Controller is a compact PLC for the modular WAGO I/O System. Besides network and fieldbus interfaces, the controller supports all digital, analog and specialty modules found within the 750/753 Series.

Two ETHERNET interfaces and an integrated switch enable line topology wiring.

An integrated Webserver provides user configuration options, while displaying PFC200 status information.

Besides the processing industry and building automation, typical applications for the PFC200 include standard machinery and equipment control (e.g., packaging, bottling and manufacturing systems, as well as textile, metal and wood processing machines).

Programming per IEC 61131-3

Programmable with CODESYS V3.5 from Firmware Release 23, WAGO-I/O-PRO V2.3 or e!COCKPIT up to Firmware Release 22
Direct connection of WAGO's I/O modules
2 x ETHERNET (configurable), RS-232/-485
Linux operating system with RT‐Preempt patch
Configuration via CODESYS, e!COCKPIT or Web-Based Management user interface
Maintenance-free

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This fieldbus coupler connects the WAGO I/O System 750 to PROFINET IO (open, real-time Industrial ETHERNET automation standard).

The coupler identifies the connected I/O modules and creates local process images for maximum two I/O controllers and one I/O supervisor according to preset configurations. This process image may include a mixed arrangement of analog (word-by-word data transfer) or complex modules and digital (bit-by-bit data transfer) modules.

The fieldbus coupler operates as an I/O device in the network. It features an integrated 2-port switch, simplifying the creation of a line structure without additional network components.

The device name can be assigned via DCP protocol or a default name can be instantiated via DIP switch.

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This digital output module features 16 channels in a width of just 12 mm (0.47 inch).

It transmits binary control signals from the automation device to the connected actuators (e.g., magnetic valves, contactors, transmitters, relays or other electrical loads).

The module features Push-in CAGE CLAMP^® connections enabling solid conductors to be connected by simply pushing them in.

A green LED indicates the signal state of each channel.

Field and system levels are electrically isolated.

An operating tool with a 2.5 mm blade (210-719) is required to open the Push-in CAGE CLAMP^® connections.

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This digital input module features 16 channels in a width of just 12 mm (0.47 inch).

It receives binary control signals from digital field devices (e.g., sensors, encoders, switches or proximity sensors).

The module features Push-in CAGE CLAMP^® connections enabling solid conductors to be connected by simply pushing them in.

Each input channel has a noise-rejection RC filter with 3.0 ms time constant.

A green LED indicates the signal state of each channel.

Field and system levels are electrically isolated.

An operating tool with a 2.5 mm blade (210-719) is required to open the Push-in CAGE CLAMP^® connections.

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This digital output module features eight channels in a width of just 12 mm (0.47 inch).

The module transmits control signals from an automation device to connected actuators.

All outputs are short-circuit-protected.

Field and system levels are electrically isolated.

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Two ETHERNET interfaces and an integrated switch enable line topology wiring.

An integrated Webserver provides user configuration options, while displaying PFC200 status information.

Programming per IEC 61131-3

Programmable with CODESYS V3.5 from Firmware Release 23, WAGO-I/O-PRO V2.3 or e!COCKPIT up to Firmware Release 22
Direct connection of WAGO's I/O modules
2 x ETHERNET (configurable), RS-232/-485
Linux operating system with RT‐Preempt patch
Configuration via CODESYS or Web-Based Management user interface
Maintenance-free

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This digital input module features eight channels in a width of just 12 mm (0.47 inch). It receives control signals from digital field devices (e.g., sensors).

Each input module has a noise-rejection filter.

Field and system levels are electrically isolated.

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The DALI Multi-Master (753-647) is certified according to the IEC 62386 DALI-2 standard. This manufacturer-independent protocol ensures the interoperability of DALI devices in lighting applications.

Just 12 mm wide, this module is used as a DALI interface in combination with WAGO's 750 Series Controllers and Modules (e.g., BACnet, KNX, EnOcean, LON®, Modbus®).

Each DALI Multi-Master supports 64 addresses for electronic control gears (ECGs) and 64 addresses for control devices (DALI multi sensors: Connection of max. 16 sensors recommended due to the cyclic transmission characteristics). Each DALI ECG can be assigned to 16 groups and 16 scenes. The DALI Multi-Master also offers 16 additional virtual groups on the DALI bus. Using the WAGO I/O System 750, DALI controllers can be seamlessly integrated into other building systems. Several DALI masters can connect to a single fieldbus node. The maximum number of modules that may be connected to a controller depends on the memory required by the application. The WAGO-I/O-PRO (CODESYS V2.3) or e!COCKPIT (based on CODESYS V3) programming software is used as the programming software for the fieldbus nodes. WAGO provides a comprehensive IEC-61131-3 library of function blocks, simplifying the creation of complex lighting applications.

Alternatively, an “Easy Mode” allows lighting functions to be readily controlled without any complicated PLC programming. The comprehensive and easy-to-use WAGO DALI Configurator is available for commissioning and maintenance – it can either run as a stand-alone application or be called from the WAGO-I/O-CHECK (CODESYS V2.3) or e!COCKPIT Software (based on CODESYS V3).

Two options are available to power to the DALI Multi-Master:

1. Via 753-620 DALI Multi-Master DC/DC Converter for powering a single module.

2. Via 787-2857 Power Supply for powering several 753-647 DALI Multi-Master Modules.

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The 750-362 Modbus TCP/UDP Fieldbus Coupler connects ETHERNET to the modular WAGO I/O System.

The fieldbus coupler detects all connected I/O modules and creates a local process image.

Two ETHERNET interfaces and an integrated switch allow the fieldbus to be wired in a line topology, eliminating the need for additional network devices, such as switches or hubs.

Both interfaces support autonegotiation and Auto-MDI(X).
The DIP switch configures the last byte of the IP address and may be used for IP address assignment (DHCP, BootP, static).

The coupler is designed for fieldbus communication in MODBUS networks.

It also supports a wide variety of standard ETHERNET protocols (e.g., HTTP(S), BootP, DHCP, DNS, SNMP, (S)FTP). An integrated Webserver provides user configuration options, while displaying the coupler's status information.

The system supply is provided directly by the coupler. The field supply is provided via a separate supply module.

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This analog input module powers field-side signal conditioners and transmits electrically isolated analog signals to the bus system.

The 24 V field supply is derived from the module's power jumper contacts.

The shield directly connects to the DIN-rail.

This module powers 2-wire signal conditioners without dedicated power supply.

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This analog input module directly connects to Pt or Ni resistance sensors.

Two-wire sensors can be connected.

The module automatically linearizes the entire temperature range. A sensor error (short circuit, wire break or out-of-measurement range) is indicated by a red LED. Unused channels can be deactivated.

The module can be configured via WAGO‐I/O‐CHECK or GSD files.

It features multiple setting options and high accuracy.

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This analog input module processes standard 4–20 mA signals.

The input signal is electrically isolated and is transmitted with a resolution of 12 bits.

The internal system supply powers the module.

The input channels of the module have a common ground potential.

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This analog input module directly connects to Pt resistance sensors.

Two- or three-wire sensors can be connected.

The module automatically linearizes the entire temperature range. A sensor error (short circuit, line break or measurement range overflow) is indicated by a red LED.

A green LED indicates readiness for operation and error-free communication with the coupler.

The shield directly connects to the DIN-rail.

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The controller detects all connected I/O modules and creates a local process image. This process image may include a mixed arrangement of analog (word-by-word data transfer) and digital (bit-by-bit data transfer) modules.

Two ETHERNET interfaces and an integrated switch allow the fieldbus to be wired in a line topology, eliminating the need for additional network devices, such as switches or hubs. Both interfaces support autonegotiation and Auto-MDI(X).

The DIP switch configures the last byte of the IP address and may be used for IP address assignment.

The controller is designed for fieldbus communication in Modbus® networks. It also supports a wide variety of standard ETHERNET protocols (e.g., HTTP(S), BootP, DHCP, DNS, SNTP, (S)FTP, SNMP).

An integrated Webserver provides user configuration options, while displaying the controller's status information.

The IEC 61131-3 programmable controller is multitasking-capable and features a capacitor-backed RTC.

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Features:

8 ETHERNET ports 10/100/1000 Mbit/s Autonegotiation
Front-panel diagnostic LEDs
Supports Auto-MDI/MDI-X functions
Full/half-duplex transfer modes for each port
Store-and-forward switching method
Integrated address look-up table, supports up to 8000 absolute MAC addresses
Overvoltage protection
Data flow control, per IEEE 802.3x Flow Control, in full-duplex mode
Prioritization of ETHERNET data packets (PROFINET protocol, EtherType=0x8892) per IEEE802.1p
DIN-35 rail mounting

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The 75x-667/000-004 Module is equipped with four power outputs (O1 … O4) and four clock sensitive inputs (I1 … I4). The sensors can be supplied directly with 24 V, or fed by two differently clocked outputs (T1 … T2). The inputs connect potential-free, emergency-off switches with contacts, safety interlock switches, mode selectors, as well as both safety sensors and semiconductor outputs (e.g., light barriers, PLC outputs). The power outputs switch both DC13 resistive and inductive loads with up to a 2A-rated current without requiring any additional external circuit.

The power outputs operate in both bipolar (high-side/low-side switching) and unipolar (common potential on one side of the load) modes.

The module monitors short circuits, cross circuits and 24 V power supply from separate sources. Both the monitoring and additional safety-relevant parameters (e.g., operating modes, switching off test pulses, discrepancy or filter times) can be configured via WAGO-I/O-CHECK.

This configuration tool can be conveniently integrated into engineering systems supporting TCI (Tool Calling Interface) with CC2 or CC3.

When exchanging modules, parameters are automatically downloaded into the control unit via PROFIsafe-compatible iPar server – depending on settings. The PROFIsafe address can be set using the DIP switch located on the side of the module, or via WAGO-I/O-CHECK.

The module supports both PROFIsafe V2.4 (PROFIBUS, PROFINET) and V2.6 (PROFINET) protocols.

Field and system levels are electrically isolated.

Individual safety modules can be arranged in any combination when configuring the fieldbus node.

If, for example, the cable length of the 24 V supply is greater than 3 m, a WAGO Filter Module or an appropriate external filter must be used for the 24 V power supply to protect the module against surge and burst (per IEC 61000-6-7 and marine applications).

Additional information can be found in the product manual (available in German and English).

The 75x-667/000-004 Module has been evaluated by UL in compliance with UL/CSA 61010-1, UL/CSA 61010-2-201 and UL 121201, CSA-C22.2 No. 213.

The functional safety evaluation was performed by TÜV Rheinland in compliance with the specified standards.

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Features:

5 ETHERNET ports 10/100 Mbit/s Autonegotiation
Front-panel diagnostic LEDs
Supports Auto-MDI/MDI-X functions
Full/half-duplex transfer modes for each port
Store-and-forward switching method
Integrated address look-up table, supports 2000 absolute MAC addresses
Overvoltage protection
Data flow control, per IEEE 802.3x Flow Control, in full-duplex mode
DIN-35 rail mounting

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This analog output module generates standard 4–20 mA signals.

The output signal is electrically isolated and transmitted with a resolution of 12 bits.

Power is derived from the field side.

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This serial interface module connects RS‐485/-422 or RS-232 C interface devices to the WAGO I/O System 750. It also provides gateways between the serial interface and the fieldbus systems supported by the WAGO I/O System 750. No higher protocol level is required by the module. Communication to the associated fieldbus master is completely transparent, which provides a wide range of applications for the serial interface module. If required, communication protocols can be configured via fieldbus master.

The 2560-byte input buffer provides high data baud rates. At lower baud rates, the data received in lower priority tasks is evaluated without data loss.

The 512-byte output buffer provides fast transmission of larger data strings.

The module can be configured via WAGO-I/O-CHECK or GSD files. Both flexible baud rate and data width selection perfectly adapt to the application.

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This analog output module generates standard 0–10 V signals.

The output signal is electrically isolated and transmitted with a resolution of 12 bits.

The outputs are short-circuit-protected.

The internal system supply powers the module.

The output channels have one common ground potential.

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