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Digitale tweeling - praktische tips schakelkastbouw

8 februari 2021
Efficiëntie en precisie voor de schakelkast

Voor elke uitdaging de passende digitale tweeling van WAGO

De klassieke schakelkastbouw wordt gekenmerkt door tal van handmatige stappen. Processen zijn vaak tijdsintensief, duur én gevoelig voor storingen. Een doorsnee schakelkast beschikt alleen al over 500 verbindingen voor de besturingstechniek, met verschillende kleuren, doorsneden en uitvoeringen.

Continue digitale processen verhogen de efficiëntie – en zorgen zo voor snelle, economische en nauwkeurige processen. De basis voor een optimaal proces is een digitale tweeling: een digitale kopie van een reëel object of proces, waarmee zowel de productieomstandigheden als de berekende trajecten met behulp van een 3D-meting op kantoor gesimuleerd kunnen worden.

Eis aan de digitale tweeling

Afhankelijk van de vraag bestaat een digitale tweeling uit tal van gegevens, algoritmes en sensoren. Als bij een digitale tweeling het productietechnische aspect op de voorgrond staat, is dit vaak minder complex en eenvoudiger te integreren in een reeds bestaand proces. Bovendien kan de digitale tweeling met informatiebronnen worden gekoppeld en worden uitgebreid tot een IoT-systeem.

Er is niet één digitale tweeling, maar er is wel altijd een tweeling die bij de taken en eisen past! Daarbij moet duidelijk worden in welke fasen van het proces de digitale tweeling gebruikt dient te worden.

De belangrijkste voordelen van de digitale tweelingen van WAGO in de productie:

  • Hoge kwaliteit, gedetailleerde weergave

  • 28.000 digitale tweelingen voor 3D-gegevens in 60 verschillende formaten

  • Nieuwste standaards:


    - Onderscheiden met het gouden CADENA-keurmerk


    - Toenemend aantal artikelen met het keurmerk "EPLAN Data Standard" of "E³ Premium"

Voordelen van een digitale tweeling
in de schakelkastbouw

Focus: productie en constructie

  • Gedetailleerde visuele weergave van een object inclusief diversiteit aan informatie
  • Bedrading met alle kabeltrajecten, kabelgoten en DIN-rails evenals alle boringen en uitsparingen kunnen visueel worden weergegeven.
  • De plastische weergave vereenvoudigt tal van werkzaamheden, aangezien afzonderlijke posities eenvoudiger herkend kunnen worden.
  • Het resultaat is een snellere productie en een aanzienlijk lagere storingsgevoeligheid.
  • Kosten- en tijdsbesparing
  • Statusgegevens tussen reële en digitale tweeling tijdens bedrijf uitwisselbaar

Video praktische tip 5

Op maat en met uitstekende resultaten: digitale tweelingen van WAGO

Digitale tweelingen van WAGO zorgen voor een ononderbroken digitale waardeketen bij de bouw van schakelsystemen. Meer dan 28.000 producten voor 3D-gegevens in 60 verschillende formaten voor de belangrijkste CRM-systemen vormen de basis om uw schakelkast inclusief alle componenten in digitale vorm te projecteren.

Eenvoudig, doelgericht, veilig:
zo vindt u uw digitale tweeling!

Toepassingsvoorbeeld: minirijgklemmen van WAGO

Een partner van WAGO ontwerpt zijn projecten in 3D in AutoCAD. Hij simuleert hiermee ook zijn eigen digitale tweeling. Van WAGO heeft hij hiervoor een digitale tweeling van de minirijgklemmen nodig om de bouwruimte te simuleren en de boringen voor de flenzen op de montageplaat te plannen.

De weg naar de digitale tweeling van WAGO in enkele stappen:

1. Zoek op https://www.wago.com/de den benötigten Artikel.

Bij onze producten vindt u omvangrijke informatie die u bij uw dagelijkse werkzaamheden praktijkgericht ondersteunt.

2. Ga in het artikel naar Downloads/CAD/CAE-gegevens.

3. Hier kunt u uit meer dan 60 formaten de passende CAD-tweelingen kiezen.

Digitale tweelingen waarvoor naast een 3D-modellering ook elektrische functiebeschrijvingen nodig zijn, kunt u, afhankelijk van de engineering software, direct in het EPLAN Data Portal, in de Zuken Component Cloud of in de WSCAD Universe downloaden.

eCl@ss-gegevensstandaard

Gegevensstandaard eCl@ss: meer kwaliteit, minder werktijd en gereduceerde storingsgevoeligheid!

eCl@ss is de internationale gegevensstandaard voor de digitale beschrijving van producten en diensten. WAGO maakt voor de basis van de digitale tweelingen gebruik van eCl@ss.

Voordelen:

  • Hogere kwaliteit van de artikel- en apparaatgegevens, meer standaardisering en automatiseringsmogelijkheden
  • Of het nu gaat om inkoop, planning, productie of exploitatie: alle sectoren gebruiken één uniforme informatiestandaard voor alle processen.

De uitgebreide standaard voor componentgegevens – eCl@ss Advanced – biedt extra potentieel om processen efficiënter vorm te geven: digitale tweelingen worden aangevuld met projectrelevante component- en bedradingsgegevens.

  • Aansluitpunten en bijbehorende aanduidingen van de componenten zijn in de 3D-layout reeds beschreven.
  • Gegevens kunnen dus zonder onderbreking van processen doorgestuurd en in de overige deelprocessen zoals productie inclusief bedrading worden toegepast.
  • Met één druk op de knop kunnen kleuren, lengten en bedradingsdoelen van de verbindingen uitgegeven en aan de machine overgedragen worden (indien geschikte CAE-software beschikbaar is).
U heeft vragen of heeft hulp nodig bij het werken met de digitale tweeling van WAGO?
Wij helpen u graag!

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