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Intralogistics as Adjustment Screw for Process Optimization

To optimize areas within the intralogistics and create more efficient processes, advancing automation is golden. However, existing infrastructure quickly reaches its limits. How can Automated Guided Vehicles (AGVs) be effectively integrated into current systems? How to successfully integrate them into your existing system and how can you remain competitive as a company?

As a solution provider, we are happy to support you in all intralogistics areas.

Your Benefits:

  • Maximum system efficiency

  • Intuitive process control

  • Seamless system integration

  • Robust and secure networks

Efficient Intralogistics Solutions

AGV/AMR: Custom Integration of Your Assets

From Automated Guided Vehicles (AGVs) to Autonomous Mobile Robots (AMRs), driverless transport systems (DTS) are essential to modern intralogistics and a key component of any automation strategy. They enhance efficiency, safety, and flexibility in material transport while minimizing errors in logistics chains.

Do you already have an existing infrastructure or building management system (BMS)? WAGO provides flexible integration of your infrastructure into fleet management software, supporting standardized communication such as VDA 5050. A wide range of options is available for this, including elevation and door interfacing, with numerous interfaces such as KNX® and BACnet®.

This facilitates the seamless integration of AGVs or AMRs into your production process. Our automation solutions allow you to either modify your existing Building Management System (BMS) or fully reintegrate it as needed. WAGO also provides the option to integrate limit switches for gates, either with remote I/O systems in IP67 or IP20, to ensure optimal control and safety. Our WAGO Building Management system is the ideal solution for monitoring your technical systems within intralogistics and intervening as needed.

Cutting-Edge Technologies and Seamless Integration with WAGO Systems

Peripheral Equipment

To ensure reliable and scalable integration, such as transmitting roller gate data to the fleet manager, we use our hardware solutions equipped with state-of-the-art connectivity options:

  • The 750/753 Series WAGO I/O Systems offer a modular solution for any automation task.
  • The WAGO 221 Series Splicing Connector enables easy and safe wiring.
  • The WAGO Controller PFC200 supports communication protocols such as Modbus TCP/UDP, EtherNet/IPTM and OPC UA for seamless system integration.

Data

Transmission

Our high-performance data networks ensure real-time communication, supported by secure and robust data protocols:

  • IIoT applications for real-time monitoring and control
  • Central management and monitoring of all networked devices and systems via WAGO Cloud
  • Support for MQTT and HTTPS and TLS encryption to ensure secure data transmission and maximum data security

Infrastructure

Setup

We develop tailored solutions with you for the setup of automated logistics environments to enhance the efficiency and transparency of your processes:

  • High reliability in harsh industrial environments with WAGO Controllers and WAGO I/O Systems
  • Energy Data Management System for monitoring and optimizing energy consumption
  • Utilize predictive maintenance to minimize downtime and enhance maintenance planning

Networking and Digitalization

WAGO’s digital solutions enhance system networking and facilitate the transition to a fully integrated and future-proof logistics chain:

  • Implementation according to the OPC UA standard ensures standardized, platform-independent communication between machines and systems
  • Edge computing for localized data processing in production environments
  • WAGO Industrial Switches and WLAN solutions for a stable and flexible network structure
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Industrial Trucks

Both AGVs and AMRs are types of driverless transport vehicles with their own drive systems. They are designed to pull or transport materials. Since both AGVs and AMRs are driverless, their integrated technology must be particularly robust. WAGO provides this with maintenance-free interconnection and PCB connection technology, rail-mount terminal blocks, and vibration-proof industrial controllers, all of which are used on the robots’ motherboards. To ensure error-free and autonomous operation as an AGV, our system manages your control tasks and communication within the network infrastructure. WAGO’s durable interconnection and PCB connection technologies, along with vibration-proof rail-mount terminal blocks, are essential for the longevity and maintenance-free operation of both AGVs and AMRs. They ensure reliable functionality even in the harshest industrial conditions, enabling precise control and seamless communication within the network infrastructure.

Charging/Load Management for Electric Industrial Trucks

The topic of e-mobility is prevalent today, impacting not only passenger vehicles on the road but also industrial trucks in various industrial environments. In order to ensure efficient and cost-effective vehicle charging while avoiding peak loads, intelligent charging and load management is required. WAGO Application Load Management (WALM) is a dynamic load management system that regulates the total charging power at a grid connection point, considering the maximum connection capacity. WALM helps prevent peak loads when charging electric industrial trucks. Additionally, our solution facilitates seamless integration into higher-level systems and provides direct communication with the fleet manager, ensuring optimal power regulation and enhanced energy efficiency.

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Conveyor Belt

In intralogistics, conveyor belts are crucial for the fast and precise transport of goods, including both bulk and individual items. These transport systems often cover long distances fully automated. The conveyor belt is powered by either a pulling or pushing drive system. The WAGO Pro 2 Power Supply for 48 VDC or 24 VDC ensures a constant and fail-safe roller drive. It is particularly important to account for the starting moments required to efficiently power the roller drives, ensuring smooth startup and operation of the conveyor belts. In addition to providing efficient power supply, the intelligent communication interface can also collect data, offering a foundation for analysis. The “WAGO Library Analytics” software solution for WAGO Controllers enables you to analyze, evaluate, and optimize processes without leaving your familiar PLC programming environment. This makes it easy to implement mechanisms and detect anomalies using the WAGO library. Unplanned downtime becomes a thing of the past.

Additionally, we provide custom, pre-assembled cables that facilitate quick and secure installation on site. These tailor-made solutions, such as our WINSTA® System are perfect for addressing the specific requirements of a production facility. They help shorten installation times and enhance operating efficiency.

Automation Solution for Warehouse Technology

Why is automation so important in warehousing technology? Warehouse automation supports you in making processes safer, faster and easier. The safety aspect can be addressed with the innovative PROFIsafe solution. Our WAGO I/O Systems, including the safety digital input with 8 channels, offer not only high flexibility but also reliable safety functions. These systems are specifically designed to ensure both functional safety (PROFIsafe) and explosion protection. In particular, our 8-channel digital input safety module (item no. 750-662) provides a robust and safe solution for digital inputs in demanding industrial environments.

Our automation systems, including the WAGO I/O System 750 XTR, provide precise control and monitoring of critical processes in warehouse automation. This includes controlling label printers in the shipping area via programmable field controllers, efficiently managing palletizers and sorters, and employing advanced pick-to-light systems for order picking.

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Energy Data Management

Rising energy and raw material prices, as well as legal obligations, pose new challenges for intralogistics. In order to react to this, measures are needed to increase efficiency and exploit potential savings. From monitoring to identifying potential savings – we’ll help you identify and optimally exploit your potential. Use the BAFA-listed WAGO Energy Data Management (EDM) to easily and quickly record the energy flows of your in-house logistics. Track energy consumption of your machines, such as sorters or palletizers, to create transparency and optimize your CO2 footprint. WAGO’s EDM can be individually configured and easily integrated.

Lighting Management

Intelligent, networked lighting management in intralogistics offers many potentials: efficiency gains, potential savings and, above all, the needs of your employees. WAGO Lighting Management is a sophisticated solution for lighting control in large spaces, such as production halls or warehouses. Intelligent control and monitoring based on, e.g., switching, dimming, constant lighting and daylight, human-centric lighting (HCL) and time functions all offer optimal lighting control. The integration of interfaces such as DALI, EnOcean® and KNX® into our adaptable software not only enables efficient energy data collection and analysis, but also comprehensive diagnostic and maintenance options. With individual configuration options for color temperature control (HCL), dimming and setpoint curves and an adaptable timer program, our lighting management system offers flexible lighting solutions tailored to your needs.

Network Infrastructure

A stable and fail-safe network infrastructure within the intralogistics can prevent serious impacts on delivery processes and associated revenue losses. WAGO's range of switches ensures the scalability of your ETHERNET network infrastructure with excellent electrical and mechanical properties. These robust devices are designed for industrial use and are fully compatible with IEEE 802.3, IEEE 802.3u and IEEE 802.3ab standards. Easy commissioning, maintenance and analysis distinguish our network components. This makes it easy to implement flexible and robust network structures.

The integration of interfaces such as DALI, EnOcean® and KNX® into our adaptable software not only enables efficient energy data collection and analysis, but also comprehensive diagnostic and maintenance options. With individual configuration options for color temperature control (HCL), dimming and setpoint curves and an adaptable timer program, our lighting management system offers flexible lighting solutions tailored to your needs.