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Optimizing Wiring Workflows with Professional Manual Tools

Digitized and automated processes are increasingly shaping the daily operation of control cabinet manufacturing. However, despite all the digitalization, much of the work in control cabinet manufacturing still relies on manual assembly. The fact that over 70% of the installation work is manual makes optimizing mechanical component placement and wiring even more important. Using high-quality and functional tools can significantly reduce the time required and make work processes more efficient.

Key Benefits:

Simple, precise, safe operation
Time savings and process reliability
Economical and environmentally friendly

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Tools for every application

WAGO Tool Bag: Everything Perfectly Stowed and Ready to Go!

Whether in building installations, machine and plant engineering or maintenance and repair work, the practical WAGO Tool Bag ensures maximum mobility and flexibility by keeping all essential tools readily accessible at all times. It easily connects to an L-BOXX Micro or Mini for seamless access to splicing connectors and ferrules for conductor connections.

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VDE-Certified Screwdrivers

Tested up to 1000 V per IEC 60900
Slip-resistant design for enhanced safety
Ergonomic, rubberized two-component handle for a secure and comfortable grip

The VDE-certified screwdrivers are available in the following variants:

Slotted
Cross-slot (PH and PZ)
Torx^®
Combination slotted and cross-slot (PH and PZ)

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Sheath Stripping

Fast and safe cable and wire stripping is one of the most important tasks in circuit cabinet installation. Titanium nitride blade coating for low wear and non-slip handle areas for a solid, secure grip are among the the advantages offered by the WAGO professional cable strippers.

Stripping Pliers for Control and Sensor Cables

Quick insulation stripping on sensor/control lines without damage to the individual strands
No cable diameter adjustment necessary
Easy stripping even over longer distances
Long service life, thanks to replaceable cutting blades
For sensor/actuator cables, highly flexible TPE-U cables, PUR cables, PUR/PVC cables, PVC cables, shielded and unshielded, multi-core cables

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Cable Knife

5 exchangeable cable brackets: one tool for a wide range of diameters (4–70 mm / 12–2/0 AWG)
Clamping arm and viewing window for precise round cutting
Ergonomic handling with two-component grip
No exposed blade means high level of safety during and after work (pockets, toolbox)
Variable cable and hook blade settings for different cable types

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In-Socket Cable Stripper

Extra-long design and improved force transfer simplify stripping of insulation in deep distribution boxes, minimizing the risk of injury.
Strips all standard round cables: Ø 8 to 13 mm (1–3/0 AWG) e.g., NYM 3 x 1.5 mm (0.06 in.) to NYM 5 x 2.5 mm (0.098 in.) (PVC- and halogen-free); ground cables up to 5 x 1.5 mm (0.06 in.).
The novel four-blade design allows a precise cut with less effort.
Integrated length scale (interior) for precise wire stripping
No manual cutting depth adjustment needed (so no damage to conductor strands)!

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Universal Cable Stripper

Simple cable guide for quick and easy longitudinal cut; especially useful for halogen-free conductors
Outlined blade for stripping 0.2 to 4.0 mm² (24–12 AWG) wires
Universal knife with locking push knob for on-the-job safety
Strips all standard round cables: Ø 8 to 13 mm (1–3/0 AWG) e.g., NYM 3 x 1.5 mm (0.06 in.) to NYM 5 x 2.5 mm (0.098 in.) (PVC- and halogen-free); ground cables up to 5 x 1.5 mm (0.06 in.).
The novel four-blade design allows a precise cut with less effort.

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Data Cable Stripper

Faster, easier cable stripping; especially for PVC-insulated data cables with thin insulation (e.g., Cat 5, 6, 7 and 8 twisted-pair cables)
One side for stripping the outer insulation and the other for stripping the foil shielding
Integrated interior length scale enables precise insulation stripping.
The novel two-blade design allows a precise cut with less effort.
No need to adjust cut depth to the respective diameter – the specially-set blades cleanly cut through the outer insulation and accurately grip and remove the foil shielding too.

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Stripping

Our Quickstrip Vario wire stripper (Item No. 206-1125) is designed to handle conductors from 0.03 to 16 mm² (32–5 AWG).

The automatic wire stripper with integrated cutting function enables fast, smooth conductor handling for a wide range of cross-sections from 0.03 to 16 mm² (32–5 AWG).
Adjustable partial stripping – since part of the cut insulation remains at the end of the conductor, nothing else is needed to protect the splice, and this part can be easily pulled off before final connection.
No ferrules needed when conductor is connected to a WAGO rail-mounted terminal block with spring pressure connection technology
Fine adjustment for removing thin and thick insulation
Replacement blades (standard/V/oval blades) can be stored in the special compartment in the handle.

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Crimping

Crimping tools like the Variocrimp 4 and 16 complete WAGO’s portfolio of tools. (Item Nos. 206-1204 and 206-1216).

Automatic adjustment to the conductor cross-section
With a squared crimp form, the conductor position needs no unwieldy twisting to connect or disconnect at the clamping point.
The jaws of the pliers open automatically after crimping.
Conductor and ferrule insertion possible from both sides (for left- and right-handers).
Gas-tight crimping ensures secure connections.

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Standards-compliant test probes – secure, flexible, precise!

Because of the conductor insulation, typical test probes cannot always be inserted into the rail-mount terminal block test slots. To measure current and voltage in compact terminal blocks, electricians used to need suitable adapters to reach the often narrow test slots with measurement instruments. WAGO now offers the right solution: Optimized test probes with diameter of 2 mm that enable direct and standards-compliant measurement in CAT III and CAT IV applications – without an additional adapter.

Current and voltage measurement with no adapter – with the specially developed test probe, test plug adapters are no longer necessary.
The especially small removable test probes measure currents up to 10 A.

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