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Proces 4.0 - digitaal in de toekomst

Installaties in de procesindustrie worden vaak tientallen jaren gerund en worden daardoor voortdurend opnieuw omgebouwd, uitgebreid en gemoderniseerd. Pogingen om processen efficiënter te maken, zijn bijna net zo oud als de branche zelf. De digitale transformatie van de economie opent volledig nieuwe mogelijkheden door tal van innovatieve benaderingen en technologieën, om processen meer voordelen te bieden. Zo is het inmiddels een consensus, dat machines met elkaar moeten communiceren, om zo efficiënt mogelijk te werken. Het „Internet of Things“ is zo al lang realiteit, ook al wordt het soms verschillend geïnterpreteerd en geïmplementeerd. Gegevens worden op verschillende niveaus geleverd, verzameld, geëvalueerd en gebruikt. Maar wat zijn de specifieke voordelen voor bedrijven?

Hoe u profiteert van de digitale procesindustrie:

  • Normen voor meer efficiëntie
  • Modificeerbare productie door modulariteit
  • Beschikbaarheid verhogen, uitvaltijden minimaliseren
  • Onafhankelijk en flexibel via de cloud
  • Procesoptimalisatie in realtime via locatieonafhankelijke toegang

Proces 4.0

De procesindustie wordt digitaal

Ontdek hoe bedrijven in de procesindustrie kunnen profiteren van Big Data.

Normen voor meer efficiëntie

  • Efficiency verhogen en kosten verlagen door standaardisatie: dit neemt de vorm aan van concepten die functieblokken, interfaces en protocollen voor de automatisering van machines en installaties verenigen.
  • Bekende oliemaatschappijen vertrouwen bijvoorbeeld al op gevestigde standaards bij het programmeren. Hierbij wordt elke afzonderlijke stap van de engineering exact gedocumenteerd en vastgelegd, zodat dezelfde bouwstenen steeds opnieuw kunnen worden gebruikt.
  • Uniforme interfaces tussen verschillende systemen verminderen het foutpercentage bij engineering en verhogen de beschikbaarheid van de installatie.

Modificeerbare productie door modulariteit

  • In het kader van lotgrootte 1, fluctuerende verkoopvolumes en regionaal veranderende markten, moeten processen universeel, mobiel, schaalbaar, modulair en compatibel zijn.
  • In verwerkingsfabrieken voor olie- en gasproductie of in de farmaceutische en chemische industrie ligt de focus bij de bouw van fabrieken op flexibele productie, omdat processen snel en flexibel moeten worden aangepast.


Digitalisering - de industrie van morgen

Cross-location communicatie via de cloud of slimme automatisering: digitalisering in de industrie heeft vele facetten, nog meer potentieel en cyber-security is een grote uitdaging.

digitalisierung_prozessanlage_vernetzung_industrie-4-0_2000x2000.jpg

Beschikbaarheid verhogen, uitvaltijden minimaliseren

  • Naast modulaire installatiebouw kan de procesindustrie ook profiteren van data-acquisitie en cloud-connectivity. Door gegevenstransparantie wordt bijvoorbeeld Predictive Maintenance, dus het prospectief onderhoud van machines en installaties pas mogelijk. Op deze manier worden hoge kosten vermeden, die uitvallen van productiefaciliteiten kunnen veroorzaken.
  • Efficiëntieanalyses, zoals de evaluatie van relevante meetwaarden als vermogen, druk, temperatuur, trillingen en debiet, maken vroegtijdige detectie van onderhoudsvereisten mogelijk. Op deze manier kunnen individuele modules op een gerichte manier worden geruild of gerepareerd, zonder de beschikbaarheid van de installatie te beïnvloeden.
  • Hiertoe worden de verzamelde machinegegevens in systemen op een hoger niveau ingelezen en geëvalueerd. Het systeem kan vervolgens worden gecontroleerd via zowel lokale analysehulpmiddelen als de cloud.

Onafhankelijk en flexibel via de cloud

Ondanks enige scepsis ten aanzien van totale gegevenstransparantie, wordt het bewustzijn van de voordelen die cloud-applicaties en oplossingen bieden, groter:

  • Ze zijn onafhankelijk van individuele servers.
  • Cloud-aanbieders garanderen een constante beschikbaarheid, omdat de gegevens op verschillende servers worden opgeslagen.
  • Kosten voor enorme opslagvolumes en hun onderhoud zijn geëlimineerd. Hetzelfde geldt voor het maken van serverruimtes, omdat het principe van de cloud is: iedereen betaalt alleen wat hij gebruikt.
  • Clouddiensten worden uitsluitend via interfaces, protocollen of browsers via internet aangeboden en gebruikt, zonder dat software op lokale computers moet worden geïnstalleerd.
  • In principe is het mogelijk om overal ter wereld toegang te krijgen tot procesrelevante gegevens.

Locatieonafhankelijke toegang maakt procesoptimalisatie in realtime mogelijk

  • Met alle relevante gegevens overal beschikbaar, kunnen processen in realtime worden verbeterd en kunnen aanpassingsmaatregelen eenvoudig worden gevolgd.
  • In de gedecentraliseerde gegevensverzameling worden bijvoorbeeld gegevens van verschillende machines, complete productielijnen, evenals gebouw- en energiegegevens in individuele productielocaties verzameld, verzameld en geëvalueerd door een centrale cloudservice.
  • In de cloud worden alle processen gecontroleerd en gecoördineerd; toegang tot actuele en historische gegevens is onafhankelijk van de locatie. Als gevolg hiervan kunnen de verschillende locaties van een bedrijf belangrijke kerncijfers vergelijken en de nodige optimalisatiemaatregelen initiëren.
  • Ook bedrijfstoestanden en onderhoudsvereisten van machines en installaties worden automatisch bepaald door consistent monitoring.




WAGO in de praktijk

Proces 4.0 is geen trend - proces 4.0 is de toekomst, die WAGO vanaf het begin heeft gevormd en begeleid. Ontdek bereiken, onderwerpen en oplossingen die belangrijk zijn voor vandaag en morgen.

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Meer informatie uit het bereik procestechniek

Modulaire procesautomatisering, explosiebeveiliging, cyber security of Proces 4.0 – WAGO biedt oplossingen voor alle uitdagingen binnen de branche.

Explosiebeveiliging

Weten, dat helpt

Mensen, milieu en processen: bescherming tegen explosies is een prioriteit en heeft een ervaren partner nodig die u effectief kan adviseren. WAGO is er voor u.

explosionsschutz_keyvisual_industrie_fabrik_nacht_lichter_gettyimages-146365333_2000x1500.jpg
Modulaire procesautomatisering

DIMA is de toekomst

Modulaire installatieconcepten zijn het antwoord op de voortdurend veranderende marktvereisten. WAGO ondersteunt u bij de ontwikkeling.

process_modulare-prozessautomation_gettyimages-457978501_2000x1500.jpg