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IoT-gateway

Alleen wat gemeten wordt, kan ook geoptimaliseerd worden. Met deze gedachte in het achterhoofd heeft WAGO de IoT-gateway voor de automatisering van infrastructuren ontwikkeld.

Sensoren registreren productiegegevens van het systeem, geven deze door aan de WAGO IoT Gateway, die ze verwerkt en beschikbaar stelt aan het IT-netwerk of de cloud voor analyse en procesoptimalisatie. Met het beproefde WAGO I/O-SYSTEM als basis kunnen de verschillende veldsignalen uit de meest uiteenlopende industriële takken gegarandeerd verwerkt worden: hiervoor zijn tot wel 500 I/O-modules beschikbaar. De gateways zijn uitgerust met multicommunicatielijnen die parallel communiceren met maximaal vier lijnen in boven elkaar liggende systemen en cloudarchitecturen.

Productiebewaking

Meer transparantie

Met een behoeftegerichte productiebewaking kunnen gebruikers kosten besparen en de kwaliteit van de productie verhogen

Digitalisering van kritische assets

Hogere beschikbaarheid

De digitalisering en de monitoring van kritische assets zoals pompen is de sleutel tot een hogere efficiëntie.

Automatisering van laboratoria

Snellere productontwikkeling

De automatisering van laboratoria en de registratie van gegevens zorgen voor doelgerichte laboratoriuminformatie en versnellen innovaties.

Toepassingsgebieden van de WAGO IoT-gateway

Ervaar in detail meer over de afzonderlijke bereiken van de WAGO IoT-gateway.

Productiebewaking

Transparantie in het systeem is de voorwaarde voor gebruikers om de kosten merkbaar te verlagen en tegelijkertijd de kwaliteit van hun productie te verhogen. Met het schaalbare WAGO modulaire systeem kan intelligente bewaking op maat van het systeem kosteneffectief achteraf worden geïnstalleerd. Op deze wijze worden ook de bestaande installaties in Brownfield aangepast. Productiehoeveelheden, afkeur, stilstandtijden en omsteltijden worden snel geregistreerd en via open IT-interfaces beschikbaar gemaakt in het netwerk.

Storingsmeldingen kunnen echter ook rechtstreeks worden gemeld op de geïntegreerde HTML5-visualisatie van het apparaat met behulp van elke internetbrowser en als melding worden verzonden via sms of e-mail. De operator kan snel op afstand ingrijpen bij problemen.

Digitalisering van kritische assets

De pomp speelt in de industrie van oudsher een belangrijke rol. Pompen zijn terug te vinden in elke productie, ongeacht de sector. Pompen zijn de drijvende kracht achter de productiestroom in veel processen en moeten continu worden bewaakt.

Intelligente pompbewaking vormt de basis voor toestandsafhankelijk onderhoud, opent de deur naar grote kostenbesparingen en garandeert tegelijkertijd de beschikbaarheid van het systeem. Met geprefabriceerde starterboxen van WAGO met beschermingsklasse IP54 werden ook de pompen in Brownfield gedigitaliseerd. Gegevens voor de preventieve diagnose en analyse evenals voor de optimalisering van het gebruik worden direct in de gateway verwerkt en zodanig voorbereid dat deze ook op afstand benut kunnen worden. Installatiespecifieke functies worden in de CODESYS-ontwikkelingsomgeving aangepast en in HTML5 gevisualiseerd.

Automatisering van laboratoria

Hoewel laboratoria meestal niet centraal staan in processen, is hun belang voor de procesketen de afgelopen jaren gestaag toegenomen. De markt vraagt steeds meer producten op maat, die ontwikkeld moeten worden in de R&D afdelingen. De eisen op het gebied van kwaliteitsborging en documentatie verhogen ook de mate van automatisering en digitalisering in laboratoria. Technische bewakingsinstallates voor laboratoria en een intelligent asset management zijn hierbij beslissende factoren.

Verschillende gebruikersgroepen moeten toegang kunnen krijgen tot laboratoriuminformatie via het netwerk en meetgegevens moeten rechtstreeks worden geïntegreerd in de documentatie van een datalogger. Op deze manier kunnen we er samen voor zorgen dat nieuwe producten snel en van hoge kwaliteit op de markt worden gebracht. De PC-gebaseerde software MCPS (Multi Channel Process System) voor de registratie van gegevens van WAGO neemt dergelijke meet- en analysetaken zonder voorafgaande programmering en dus alleen dankzij de configuratie in de software voor zijn rekening.

WAGO BeLux nv/sa

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Andere serviceaanbiedingen:

Digitale fabriek

Alle grote industrieën zien de voordelen die de digitalisering biedt, en proberen deze dan ook consequent toe te passen. Op weg naar de intelligente netwerkproductie van de toekomst ondersteunt WAGO bedrijven om flexibeler en veiliger te produceren en een hoge beschikbaarheid van de installaties te garanderen.