60% More Efficiency in Control Cabinet Wiring
Wiring control cabinets remains a process heavily reliant on manual labor. As a result, there is an increasing push for solutions to make wiring more efficient – saving time and costs while addressing the skilled labor shortage.
WAGO is actively responding to these customer demands by introducing the modular WAGO Cabinet Wiring Robot, an automation solution designed to streamline control cabinet wiring. When combined with the conductor preparation station, which can also be used as a standalone unit, the robot reduces manual workload by 60% for single-sided wiring of frames and mounting plates.
Benefits:
Reduces manual labor by 60%
Quick return on investment
Consistently high-quality results
Compatible with components from any manufacturer
No 3D-CAE engineering required
Applications
Building and Power Distribution Cabinet Construction
The WAGO Cabinet Wiring Robot excels in building and power distribution cabinet construction, offering significant advantages, particularly in applications involving mechanical assemblies that are frequently standardized – such as mounting frames with 250-mm wide fields.
It is ideal for projects with low variation between orders and a limited selection of electrical components, including:
- Circuit breakers
- Residual current devices (RCDs)
- Rail-mount terminal blocks for building installations
- Products for (building) automation
Control Cabinet Manufacturing
The WAGO Cabinet Wiring Robot is ideal for control cabinet manufacturing. It primarily enhances the series production of identical control cabinets by handling the pre-wiring during the commissioning process and supplying one-sided, pre-wired rails as semi-finished products. This allows for the efficient production of large quantities of identical control cabinets, provided a positive feasibility analysis is conducted.
Additionally, the robot can handle control cabinets of various sizes, where mechanical assembly often occurs on mounting plates with cable ducts. A wide range of electrical components can be installed, including:
- Rail-mount terminal blocks
- Controllers
- Automation products
- Interface products
WAGO Cabinet Wiring Robot Stations Overview
Fully Automated Conductor Preparation Station
The conductor preparation station holds up to 16 conductors for processing based on demand. It automates the selection, measurement, cutting, stripping on both ends and crimping of ferrules, saving the operator from a time-consuming process.
- Simultaneous access to up to 16 conductors
- Conductor cross-sections from 0.5 to 2.5 mm²
- Conductor lengths from 300 to 2500 mm
- Fully automated selection, measurement, cutting, stripping on both ends and crimping of ferrules
- Optional conductor marking
After ferrule treatment, the conductors undergo a pull-out quality test. Upon successful verification, the finished conductors are handed over to the operator or wiring robot.
WAGO Cabinet Wiring Robot Stations in Action
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Single-Sided Wiring of Circuit Breakers
Conductor Preparation
Single-Sided Wiring of Rail-Mount Terminal Blocks
